Prototype Development

Fast Iterations • DFM Feedback • Production-Ready

Prototype development at VP Metal Fabrication

Prototype Development

Move from concept to first-articles fast. We combine laser cutting, bending, welding, machining, and finishing in-house so you can iterate quickly, validate form/fit/function, and get to production with confidence.

  • Rapid turnarounds with same-week slots (material-dependent)
  • DFM feedback to reduce cost and lead time
  • One-off to small batch runs for pilot builds
  • Integrated machining for threads, bores, countersinks
  • Documentation support: inspection reports & certs on request
  • NDA-friendly process and secure file handling
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Speed to Insight

Shorten cycles with in-house processes and CAM expertise.

Tight Tolerances

Precision cutting and fixtured welding keep geometry true.

Production-Minded

We prototype with scale-up in mind to avoid redesign later.

How We Prototype

We start from your STEP/DXF/PDF (or a sketch) and quickly program parts for laser, brake, and machining. Early builds reveal risks; we adjust bends, reliefs, hole sizes, and weld strategy to lock in reliable assemblies.

  • • CAM and flat patterning with bend allowances/K-factors
  • • Rapid hardware insertion, tapping, and spot welding
  • • Optional finishing: deburr, powder coat, brushing

What You Get

Functional parts plus feedback you can use. When it’s time to scale, we already know the best process path and costs.

  • • DFM notes and suggested tolerances
  • • Measured criticals (on request) and fit-up insights
  • • Small-batch pilots and pre-production ramps

Our Process

1) Share Files
STEP, DXF/DWG, PDF
2) Review & DFM
Risks & tolerances
3) Build
Cut • Bend • Weld
4) Test & Iterate
Adjust & finalize

Industries & Applications

Automation & machinery
Electronics enclosures
Architectural & fixtures
Conveyors & material handling
Jigs, guards, brackets
Energy & utility components

FAQ

What should I include with my request?
STEP or DXF, material, thickness, any critical dimensions/tolerances, quantity, finish, and required date. Photos or assemblies help with intent.
Can you sign an NDA?
Yes — we routinely work under NDAs. Share your standard NDA or ask for ours.
Do you help with DFM changes?
Absolutely. We’ll suggest bend reliefs, hole sizes for hardware, weld symbols, and tolerances that balance cost and capability.
How fast can I get parts?
Lead time depends on complexity and finish. Ask about VP Express for prioritized prototype slots.

Ready to prove your design?

Send files and requirements — we’ll respond quickly with feasibility, price, and lead time.

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